Integrated Module Assembly Line

This production line is a semi-automatic line with a total of 20 stations, designed for the assembly and testing of integrated modules. The design incorporates quick-change features, enabling flexible feeding, tightening settings, program settings, and tray tooling.

The production line includes 5 sub-assembly lines/modules, featuring a high degree of automation. Two types of integrated modules can be produced on this line. To accommodate potential design changes from customers, most sub-assemblies can be isolated from the main line.

The entire line cycle time is 60 seconds.

Processes included in the line are:Cooling channel plate assembl、Water-cooled condenser assembly、Gas-liquid separator assembly、Check valve assembly、High-pressure PT sensor assembly、Battery cooler assembly、Low-pressure PT sensor and refrigerant T sensor assembly、Electronic expansion valve and solenoid valve body assembly、Tightening of electronic expansion valve body and solenoid valve body、Electronic expansion valve and solenoid valve coil assembly、Helium leak detection、Expansion tank assembly、Coolant T sensor assembly、Five-way valve assembly、Water pump installation、Coolant pressure differential leak test、Wiring harness assembly、Visual inspection、End-of-line (EOL) testing、Marking、Final inspection、Offline transfer

Cycle Time (CT): 60S

Layout: 25 x 8m

Number of Stations: 20

Operators:3